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black blue and yellow textile

The AI Black Box

Designing for Trust, Transparency and Action.

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blue and white striped round textile
an abstract photograph of a curved wall
an abstract photograph of a curved wall
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low-angle photography of blue glass walled building during daytime

Types of AI Machine Learning

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a man riding a skateboard down the side of a ramp
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black blue and yellow textile
Unsupervised

The algorithm analyzes the internal structure and mathematical distribution of the data.

Supervised

The algorithm learns direct mapping function between the input and the result.

Topic to pick

In Machine Learning. Supervised models offer a clear path to results because they rely on predefined answers. however, unsupervised Learning remains a "Black Box" a Challenge where it is notoriously difficult for users to understand why a specific anomaly was flagged.

My project embraces this challenge by focusing on Unsupervised Learning, specifically aiming to pull back the curtain on its complexity. I am developing a framework that translates these 'Black Box' outputs into transparent, intuitive insights that even a non technical stakeholder can trust and understand.

Bright living room with modern inventory
Bright living room with modern inventory

Anomaly Detection

The Topic

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a man riding a skateboard down the side of a ramp
Why

Reducing unplnned downtime in the supply chain directly impacts the bottom line by preventing production bottlenecks aand delivery delays. Moving away from "fix it when it breaks" (which is costly and disruptive) to "fix it before it fails"

What

Anomalies are data points that stand out amongst other data points in the dataset and not confirm the normal behavior in the data. This data points or observation deviate from the dataset's normal behavior patterns

Project Focus

The Stakes

Bhopal Disaster

black blue and yellow textile
black blue and yellow textile
a man riding a skateboard down the side of a ramp
a man riding a skateboard down the side of a ramp
a man riding a skateboard down a street next to tall buildings
a man riding a skateboard down a street next to tall buildings

Background Examples

Warnings were ignored, safety systems were disabled, and catastrophic delays ensued not due to lack of data, but a tragic failure of system

  1. The Trigger Anomaly: High pressure and temperature inside tank E610, far exceeding safe limits

  2. Alarm Fatigue: The primary pressure alarms were known to frequently sound false warnings, leading operators to ignore or silence them routinely

a man riding a skateboard down the side of a ramp
a man riding a skateboard down the side of a ramp
a man riding a skateboard down a street next to tall buildings
a man riding a skateboard down a street next to tall buildings

Motivation

Why UX is the Missing Link

a man riding a skateboard down the side of a ramp
a man riding a skateboard down the side of a ramp
2.

Operators often override or ignore poorly explained alerts, leading to delayed or incorrect decisions.

3.

User experience has been neglected in the "last mile" intelligence delivery layer

1.

Trust and transparency are critical safety enablers in high stakes environments.

Overall Problem Statement

Users cannot easily choose which data to include or define specific timeframes for analysis (CRUD and Configuration).

a man riding a skateboard down the side of a ramp
a man riding a skateboard down the side of a ramp
Lack of Control
The "Data Mystery"

There is no guidance or "hints" to help non experts select the right sensor data to train an effective model

Short title

Bhopal Disaster

In modern industrial settings, Anomaly Detection is vital for keeping assets running. However, most systems fail because their AI models are "Black Boxes" they tell a maintenance engineer that something is wrong, but never why.

When engineers don't understand the "WHY," they experience alarm fatigue and lose trust in the system. This leads to ignored alerts, delayed repairs, and increased operational risk.

The Trust Gap

Engineers have no clear way to validate results, making it impossible to distinguish between a real machine failure and simple data "noise"

Static Models

Systems often fail to update as machine conditions change, making the AI's insights outdated almost immediately.

Insights often stay stuck in a dashboard rather than automatically triggering a "Closed Loop" action (like a Work Order) in the System

Broken Loops
Pain Points

Goal and Scope

The core goal is to define, prototype and validate a foundational Human AI Interaction Framework that can build user trust in automated systems. To pioneer a human centered design approach that makes AI explainable, Controllable and Actionable

a man riding a skateboard down the side of a ramp
a man riding a skateboard down the side of a ramp
Universal Impact

This research is designed to go beyond the supply chain. the resulting AI Experience (AIX) patterns are domain agnostic, providing a blueprint for transparency and trust in any high stakes field, form industrial assets to medical diagnostic and scientific data analysis

Critically, this research is designed to cover the entire operational journey

From the initial design and creation of the model > review the model > feedback > retrain > use the Model > feedback > Retrain > Continuous use of feedback. this establishes a truly End-to-End, Closed loop system.

Testbed

We use APM as the rich, high stakes testing ground, working with multi modal data (sensor, visual, reports) and real world operational experts.

Three Interaction Subjects

The Project is organized around the three critical phases of human interaction with an anomaly detection system

Control in Model Creation
and Configuration
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black blue and yellow textile
Trust in Decision Review
Continuous Learning
a man riding a skateboard down the side of a ramp
a man riding a skateboard down the side of a ramp
a man riding a skateboard down a street next to tall buildings
a man riding a skateboard down a street next to tall buildings